Insert Processes

Processes that are required for manufacturing, continue to be added to the Part »Motor Shaft«. Related processes can be structured using the grouping. The grouping itself has no function in product costing.

The units are preconfigured in FACTON. If you want to enter a value in a different unit, you can toggle between the units using the selection list.

Sequence

• Insert Processes
• Insert Grouping »Turning«
• Insert Setup Process and Process »Turning«
• Insert Process »Washing«
• Insert Process »Hardening«
• Insert Grouping »Grinding«
• Insert Setup Process and Process »Grinding«
• Insert Process »Washing & Preserve«
• Insert Process »Remaining Dirt«
• Insert Process »Packaging & Goods Leaving Inspection«

Insert Grouping »Turning«

1. In the Structure view, select »Motor Shaft«.
2. In the ribbon, click on Edit ► Insert ► Grouping (Piece) to insert a grouping.
3. Change the label to »Turning«.

Insert Setup Process and Process »Turning«

1. In the ribbon, click on Edit ► Insert ► Setup Process to insert a setup process.
2. Change the label to »Setup Process - Turning«.
3. In the Structure view, select »Turning«.
4. In the ribbon, click on Edit ► Insert ► Process to insert a process.
5. Change the label to »Process - Turning«.
6. In the Details view, assign the following properties to the processes:

Processes in the Grouping	Specifications in the Details view
Setup Process - Turning	Setup Time:	8 h / lot
Process - Turning	Cycle Time:	1.2 min / cycle

Note

If you do not have knowledge of the cycle time for processes, FACTON provides you with cost models for calculating the cycle times.

For further information, see: Cost Models

Insert Process »Washing«

1. In the Structure view, select »Motor Shaft«.
2. Insert a Process with the label »Washing«.
3. In the Details view, assign the following properties to the »Washing« process:

   General
   Cycle Time	700 s / cycle
   Manufacturing Method	Separating » Cleaning » Fluidic Cleaning
   Output per Cycle	100 pc / cycle

Insert Process »Hardening«

1. In the Structure view, select »Motor Shaft«.
2. Insert a Process with the label »Hardening«.
3. In the Details view, assign the following properties to the »Hardening« process:

   General
   Cycle Time	21.6 s / cycle
   Output per Cycle	3 pc / cycle

Insert Grouping »Grinding«

1. In the Structure view, select »Motor Shaft«.
2. In the ribbon, click on Edit ► Insert ► Grouping (Piece) to insert a grouping.
3. Change the label to »Grinding«.

Insert Setup Process and Process »Grinding«

1. In the ribbon, click on Edit ► Insert ► Setup Process to insert a setup process.
2. Change the label to »Setup Process - Grinding«.
3. In the Structure view, select »Grinding«.
4. In the ribbon, click on Edit ► Insert ► Process to insert a process.
5. Change the label to »Process - Grinding«.
6. In the Details view, assign the following properties to the processes:

Processes in the Grouping	Specifications in the Details view
Setup Process - Grinding	Setup Time:	8 h / lot
Process - Grinding	Cycle Time:	0.8 min / cycle

Insert Process »Washing & Preserve«

1. In the Structure view, select »Motor Shaft«.
2. Insert a Process with the label »Washing & Preserve«.
3. In the Details view, assign the following properties to the »Washing & Preserve« process:

   General
   Cycle Time	700 s / cycle
   Output per Cycle	100 pc / cycle

Insert Process »Remaining Dirt«

1. In the Structure view, select »Motor Shaft«.
2. Insert a Process with the label »Remaining Dirt«.
3. In the Details view, assign the following properties to the »Remaining Dirt« process:

   General
   Cycle Time	30 min / cycle
   Output per Cycle	10,000 pc / cycle

Insert Process »Packaging & Goods Leaving Inspection«

1. In the Structure view, select »Motor Shaft«.
2. Insert a Process with the label »Packaging & Goods Leaving Inspection«.
3. In the Details view, assign the following properties to the »Packaging & Goods Leaving Inspection« process:

   General
   Cycle Time	10 s / cycle
   Manufacturing Method	General Processes » Packaging
   Output per Cycle	1 pc / cycle

 

Result of this section: