Specify Processes

In this section addition calculation elements required to calculate the costs will be inserted into and specified within the inserted processes for the »Motor Shaft«.

Sequence

Specify »Setup Process - Turning«

  1. In the Structure view, select »Setup Process - Turning«.
  2. Insert the Machine with the label »6-spindle bar automatic | Rotaion speed: 530.00 - 3,325.00 1/min | Turning diameter: < 42.00 mm« (Auto ID: 727) from the master data.Closed

    Insert Global Calculation Element

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the calculation element under which you would like to insert the calculation element from the master data. (Insert position)
    2. In the ribbon, click on Edit ► Insert ► <Calculation element from master data>.

      You can insert the following calculation elements as global calculation element:

      • Commercial Measures
      • Fixtures
      • Machines
      • SC Materials
      • SC Special Direct Costs
      • Technical Measures
      • Tools
      • Work Steps

      A tab with a respective query for the global calculation element is opens.

      If you have defined query parameters (such as material classification) in an super-element, this value is used as the query parameter.

    3. Click the Run button.

      All results found are displayed in the Result view.

    4. Select a calculation element from the results set.
    5. Click in the first empty field in front of the calculation element and drag & drop it into the insert position.

      The global calculation element is inserted.

      6. Alternative:  

      1. Right-click on your selection ► Copy.
      2. In your calculation go to the position where you want the element to be inserted.
      3. Right-click on your selection Paste Special ► Paste As Link.

        The global calculation element is inserted.
  3. In the Structure view, select »Setup Process - Turning«.
  4. In the Ribbon, click on Edit ► Insert ► Setup Operator to insert a setup operator.
  5. In the Details view, assign the following properties to the setup operator:
    General
    Number of Workers2
    Labor GroupEducated employee/experienced
    Tie Up Rate at Process50%
    Comments, Attachments, Links
    CommentFitter
Tip

For multiple use of a previously inserted global project element (e.g. the same machine since the investment costs should only be introduced to the calculation once) you can insert these as follows:

Reuse Global Project Elements Multiple Times

  • You are in the Calculations workspace.
  • You have opened a calculation.
  • You are in the Structure view.
  1. In the Structure view, select the global calculation element you wish to reuse.
  2. Click in the first empty field in front of the project element and drag & drop it
    1. while holding the Alt key to insert the global calculation element again as Link.

      The cursor displays the following icon:

      or

    2. Ctrl key to insert the global project element again as Copy.

      The cursor displays the following icon:

Specify »Process - Turning«

  1. Insert the same Machine as in the »Setup Process - Turning« as Link to reuse the machine.Closed

    Reuse Global Project Elements Multiple Times

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the global calculation element you wish to reuse.
    2. Click in the first empty field in front of the project element and drag & drop it
      1. while holding the Alt key to insert the global calculation element again as Link.

        The cursor displays the following icon:

        or

      2. Ctrl key to insert the global project element again as Copy.

        The cursor displays the following icon:

    2. Note

    In the Local Inventory view, you can verify whether you have used the same machine for »Setup Process - Turning« and »Process - Turning«. The following two points indicate this:

    You have two usage counts for the machine »6-spindle bar automatic | Rotaion speed: 530.00 - 3,325.00 1/min | Turning diameter: < 42.00 mm«.

    When two where-used positions are displayed to you by right-clicking ► Go to Where-Used Position.

  2. In the Structure view, select »Process - Turning«.
  3. In the Ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
  4. In the Details view, assign the following properties to the fixture:
    General
    LabelMaterial Handling
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value2,000 EUR
    Incidental Acquisition Cost200 EUR
    Number of Fixtures
    Equipment is used over Production LifetimeNo (checkbox is deactivated)
    Operating Life150,000 cycle
  5. In the Structure view, select »Process - Turning«.
  6. In the Ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
  7. In the Details view, assign the following properties to the fixture:
    General
    LabelClamping Device
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value1,000 EUR
    Incidental Acquisition Cost100 EUR
    Number of Fixtures
    Equipment is used over Production LifetimeNo (checkbox is deactivated)
    Operating Life430,000 cycle
  8. In the Structure view, select »Process - Turning«.
  9. In the Ribbon, click on Edit ► Insert ► Insert New Local Special Direct Cost to insert a local special direct cost.
  10. In the Details view, assign the following properties to the special direct cost:
    General
    LabelVZ - Milling Carrier
    Number per Units1
    Cost per Unit4,800 EUR
  11. In the Structure view, select »Process - Turning«.
  12. In the Ribbon, click on Edit ► Insert ► Insert New Local Tool to insert a local tool.
  13. In the Details view, assign the following properties to the tool:
    General
    LabelInterlocking Milling
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value800 EUR
  14. In the Structure view, select »Process - Turning«.
  15. In the Ribbon, click on Edit ► Insert ► Insert New Local Tool to insert a local tool.
  16. In the Details view, assign the following properties to the tool:
    General
    LabelStandard Turning Tool
    Is Specific EquipmentNo (checkbox is deactivated)
    Acquisition Cost
    Purchase Value50 EUR
    Number of Tools
    Equipment is used over Production LifetimeNo (checkbox is deactivated)
    Operating Life350,000 cycle
  17. In the Structure view, select »Process - Turning«.
  18. In the Ribbon, click on Edit ► Insert ► Insert New Local Tool to insert a local tool.
  19. In the Details view, assign the following properties to the tool:
    General
    LabelTool Holder
    Is Specific EquipmentNo (checkbox is deactivated)
    Acquisition Cost
    Purchased Value80 EUR
  20. In the Structure view, select »Process - Turning«.
  21. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  22. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Personal Allowance Rate55%
    Comments, Attachments, Links
    CommentMachine Operator
  23. In the Structure view, select »Process - Turning«.
  24. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  25. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupEducated employee/experienced
    Comments, Attachments, Links
    CommentMechanical Engineer
  26. In the Structure view, select »Process - Turning«.
  27. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  28. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentQA Running Control

Specify Process »Washing«

  1. In the Structure view, select »Washing«.
  2. Insert the Machine with the label »Ultrasonic washing machine | Tub size: 55.00 l« (Auto Increment ID: 382) from the master data.Closed

    Insert Global Calculation Element

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the calculation element under which you would like to insert the calculation element from the master data. (Insert position)
    2. In the ribbon, click on Edit ► Insert ► <Calculation element from master data>.

      You can insert the following calculation elements as global calculation element:

      • Commercial Measures
      • Fixtures
      • Machines
      • SC Materials
      • SC Special Direct Costs
      • Technical Measures
      • Tools
      • Work Steps

      A tab with a respective query for the global calculation element is opens.

      If you have defined query parameters (such as material classification) in an super-element, this value is used as the query parameter.

    3. Click the Run button.

      All results found are displayed in the Result view.

    4. Select a calculation element from the results set.
    5. Click in the first empty field in front of the calculation element and drag & drop it into the insert position.

      The global calculation element is inserted.

      6. Alternative:  

      1. Right-click on your selection ► Copy.
      2. In your calculation go to the position where you want the element to be inserted.
      3. Right-click on your selection Paste Special ► Paste As Link.

        The global calculation element is inserted.
  3. In the Details view, overwrite the purchase value ( 10,000 EUR) of the machine.Closed

    Overwrite Input Boxes

    1. In the Details view, click in an input box with a gray triangle that you want to overwrite.
    2. In the Ribbon, click on Start ► Override ► Toggle Override

      The icon appears in the input box. You can now overwrite the input box.

    Alternative: Step 2-3:

    1. Use the F12 key on your keyboard to activate the overwrite function.

      The icon appears in the input box. You can now overwrite the input box.
  4. In the Structure view, select »Washing«.
  5. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  6. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Personal Allowance Rate55%
    Comments, Attachments, Links
    CommentMachine Operator
  7. In the Structure view, select »Washing«.
  8. In the Ribbon, click on Edit ► Insert ► Insert New Local Technical Measure (Cycle) to insert a local technical measure.
  9. In the Details view, assign the following properties to the technical measure:
    General
    LabelTechnical Measure
    ResponisibleMr. Mustermann
    Implementation Time HorizontMid-Term
    Implementation LevelIL 1 - Idea defined
    Effective Date8/18/2016
    Measure Value Cycle Time2 s / cycle

Specify Process »Hardening«

  1. In the Structure view, select »Hardening«.
  2. In the Ribbon, click on Edit ► Insert ► Insert New Local Machine to insert a local machine.
  3. In the Details view, assign the following properties to the machine:
    General
    LabelOven | max. Load Weight: 550 kg
    Acquisition Cost
    Purchase Value 190,000 EUR
    Installation Cost 22,800 EUR
    Residual Value 38,000 EUR
    Fixed Machine Cost
    Depreciation Period8 a
    Footprint10 m²
    Proportionate Area %15 %
    Variable Machine Cost
    Connected Load104.80 kW
  4. In the Structure view, select »Hardening«.
  5. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  6. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentMachine Operator

Specify »Setup Process - Grinding«

  1. In the Structure view, select »Setup Process - Grinding«.
  2. Insert the Machine with the label »CNC circular grinding machine | Workpiece length: < 550.00 mm« (Auto Increment ID: 1111) from the master data.Closed

    Insert Global Calculation Element

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the calculation element under which you would like to insert the calculation element from the master data. (Insert position)
    2. In the ribbon, click on Edit ► Insert ► <Calculation element from master data>.

      You can insert the following calculation elements as global calculation element:

      • Commercial Measures
      • Fixtures
      • Machines
      • SC Materials
      • SC Special Direct Costs
      • Technical Measures
      • Tools
      • Work Steps

      A tab with a respective query for the global calculation element is opens.

      If you have defined query parameters (such as material classification) in an super-element, this value is used as the query parameter.

    3. Click the Run button.

      All results found are displayed in the Result view.

    4. Select a calculation element from the results set.
    5. Click in the first empty field in front of the calculation element and drag & drop it into the insert position.

      The global calculation element is inserted.

      6. Alternative:  

      1. Right-click on your selection ► Copy.
      2. In your calculation go to the position where you want the element to be inserted.
      3. Right-click on your selection Paste Special ► Paste As Link.

        The global calculation element is inserted.
  3. In the Details view, overwrite the purchase value ( 600,000 EUR) of the machine.Closed

    Overwrite Input Boxes

    1. In the Details view, click in an input box with a gray triangle that you want to overwrite.
    2. In the Ribbon, click on Start ► Override ► Toggle Override

      The icon appears in the input box. You can now overwrite the input box.

    Alternative: Step 2-3:

    1. Use the F12 key on your keyboard to activate the overwrite function.

      The icon appears in the input box. You can now overwrite the input box.
  4. In the Structure view, select »Setup Process - Grinding«.
  5. In the Ribbon, click on Edit ► Insert ► Setup Operator to insert a setup operator.
  6. In the Details view, assign the following properties to the setup operator:
    General
    Number of Workers1
    Labor GroupEducated employee/experienced
    Comments, Attachments, Links
    CommentFitter

Specify »Process - Grinding«

  1. In the Structure view, select »Process - Grinding«.
  2. Insert the same Machine as in the »Setup Process - Grinding« as Link to reuse the machine.Closed

    Reuse Global Project Elements Multiple Times

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the global calculation element you wish to reuse.
    2. Click in the first empty field in front of the project element and drag & drop it
      1. while holding the Alt key to insert the global calculation element again as Link.

        The cursor displays the following icon:

        or

      2. Ctrl key to insert the global project element again as Copy.

        The cursor displays the following icon:

  3. In the Structure view, select »Process - Grinding«.
  4. In the Ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
  5. In the Details view, assign the following properties to the fixture:
    General
    LabelClamping Device
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value1,600 EUR
    Incidental Acquisition Cost160 EUR
    Number of Fixtures
    Equipment is used over Production LifetimeNo (checkbox is deactivated)
    Operating Life350,000 cycle
  6. In the Structure view, select »Process - Grinding«.
  7. In the Ribbon, click on Edit ► Insert ► Insert New Local Tool to insert a local tool.
  8. In the Details view, assign the following properties to the tool:
    General
    LabelGrinding Wheel (CBN)
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value7,800 EUR
    Number of Tools
    Equipment is used over Production LifetimeYes (checkbox is activated)
    Operating Life200,000 cycle
  9. In the Structure view, select »Process - Grinding«.
  10. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  11. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentMachine Operator
  12. In the Structure view, select »Process - Grinding«.
  13. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  14. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupEducated employee/experienced
    Comments, Attachments, Links
    CommentMechanical Engineer
  15. In the Structure view, select »Process - Grinding«.
  16. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  17. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentQA Running Control

Specify Process »Washing & Perserve«

  1. In the Structure view, select den Prozess »Washing & Konservieren«.
  2. Insert the same Machine as in the process »Washing« as Link to reuse the machine.Closed

    Reuse Global Project Elements Multiple Times

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the global calculation element you wish to reuse.
    2. Click in the first empty field in front of the project element and drag & drop it
      1. while holding the Alt key to insert the global calculation element again as Link.

        The cursor displays the following icon:

        or

      2. Ctrl key to insert the global project element again as Copy.

        The cursor displays the following icon:

  3. In the Structure view, select »Washing & Preserve«.
  4. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  5. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentMachine Operator

Specify Process »Remaining Dirt«

  1. In the Structure view, select Prozess »Remaining Dirt«.
  2. In the Ribbon, click on Edit ► Insert ► Insert New Local Machine to insert a local machine.
  3. In the Details view, assign the following properties to the machine:
    General
    LabelResidual Dirt Facility
    Acquisition Cost
    Purchase Value 80,000 EUR
    Installation Cost 4,000 EUR
    Residual Value 13,000 EUR
    Fixed Machine Cost
    Depreciation Period8 a
  4. In the Structure view, select Prozess »Remaining Dirt«.
  5. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  6. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentMachine Operator

Specify Process »Packaging & Goods Leaving Inspection«

  1. In the Structure view, select den »Packaging & Goods Leaving Inspection«.
  2. Insert the Machine with the label »Label Packaging | investment: 2.70 T€« (Auto Increment ID: 9) from the master data.Closed

    Insert Global Calculation Element

    • You are in the Calculations workspace.
    • You have opened a calculation.
    • You are in the Structure view.
    1. In the Structure view, select the calculation element under which you would like to insert the calculation element from the master data. (Insert position)
    2. In the ribbon, click on Edit ► Insert ► <Calculation element from master data>.

      You can insert the following calculation elements as global calculation element:

      • Commercial Measures
      • Fixtures
      • Machines
      • SC Materials
      • SC Special Direct Costs
      • Technical Measures
      • Tools
      • Work Steps

      A tab with a respective query for the global calculation element is opens.

      If you have defined query parameters (such as material classification) in an super-element, this value is used as the query parameter.

    3. Click the Run button.

      All results found are displayed in the Result view.

    4. Select a calculation element from the results set.
    5. Click in the first empty field in front of the calculation element and drag & drop it into the insert position.

      The global calculation element is inserted.

      6. Alternative:  

      1. Right-click on your selection ► Copy.
      2. In your calculation go to the position where you want the element to be inserted.
      3. Right-click on your selection Paste Special ► Paste As Link.

        The global calculation element is inserted.
  3. In the Structure view, select den »Packaging & Goods Leaving Inspection«.
  4. In the Ribbon, click on Edit ► Insert ► Worker to insert a worker.
  5. In the Details view, assign the following properties to the worker:
    General
    Number of Workers1
    Labor GroupTrained employee/experienced
    Comments, Attachments, Links
    CommentFinal Inspection and Packers
  6. In the Structure view, select den »Packaging & Goods Leaving Inspection«.
  7. In the Ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
  8. In the Details view, assign the following properties to the fixture:
    General
    LabelStandard Measuring Device
    Is Specific EquipmentYes (checkbox is activated)
    Acquisition Cost
    Purchase Value2,000 EUR
  9. In the Structure view, select den »Packaging & Goods Leaving Inspection«.
  10. In the Ribbon, click on Edit ► Insert ► Insert New Local Special Direct Cost to insert a local special direct cost.
  11. In the Details view, assign the following properties to the special direct cost:
    General
    LabelSEK - For Internal Transport
    Number per Units325
    Cost per Unit15 EUR

Save and Publish Changes

Save changes

  • In the Quick Access Toolbar, click on Save all data.

    All changes are saved and the icon is greyed-out.

Alternative:

  • In the ribbon, click on File ► Save All.

    All changes are saved.

Tip

Alternatively, use the keyboard shortcut: CTRL + SClosedSee Shortcuts

Publish changes

  • In the ribbon, click on File ► Publish All.

    All existing changes are published.

ClosedResult of this section:

When you have correctly entered all of the data you obtain a calculated sales price of €5.98/pc in the Key Figures view.

Note

The value depends on the current status of the content data and may deviate slightly.