Specify Processes

In this section, additional calculation elements required to calculate the costs will be inserted into and specified within the inserted processes for the »Motor Shaft«.

Sequence

• Specify Processes
• Specify »Setup Process - Turning«
• Specify »Process - Turning«
• Specify Process »Washing«
• Specify Process »Hardening«
• Specify »Process - Grinding«
• Specify »Process - Grinding«
• Specify Process »Washing & Preserve«
• Specify Process »Remaining Dirt«
• Specify Process »Packaging & Goods Leaving Inspection«
• Save and Publish Changes

Specify »Setup Process - Turning«

1. In the Structure view, select »Setup Process - Turning«.
2. Insert the machine from the FACTON Benchmark data with the label »6-spindle bar automatic | Rotation speed: 530.00 - 3,325.00 1/min | Turning diameter: < 42.00 mm« (Auto ID: 727) from the master data.Insert Global Calculation Element
3. In the Structure view, select »Setup Process - Turning«.
4. In the ribbon, click on Edit ► Insert ► Setup Operator to insert a setup operator.
5. Define the following properties in the Details view:

Number of Workers	2
Labor Group	EG06
Tie Up Rate at Process	50%
Comment	Fitter

Specify Process »Washing«

1. In the Structure view, select »Washing«.
2. Insert the machine with the label »Ultrasonic washing machine | Tub size: 55.00 l« (Auto Increment ID: 382) from the master data. Insert Global Calculation Element
3. In the Details ► Calculation ► Investment, override the purchase value ( 10,000 EUR) of the machine.Enter Values
4. In the Structure view, select »Washing«.
5. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
6. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Personal Allowance Rate	55%
Comment	Machine operator

7. In the Structure view, select »Washing«.
8. In the ribbon, click on Edit ► Insert ► Insert New Local Technical Measure (Cycle) to insert a local technical measure.
9. Define the following properties in the Details view:

Label	Technical Measure
Responsible	John Doe
Implementation Time Horizon	Mid-Term
Implementation Level	IL1 – Idea defined
Effective from	8/18/2018
Measure value cycle time	2 s / cycle

Specify Process »Hardening«

1. In the Structure view, select »Hardening«.
2. In the ribbon, click on Edit ► Insert ► Insert New Local Machine to insert a local machine.
3. Define the following properties in the Details view:

Label	Furnace | max. load: 550 kg
Calculation ► Investment
Purchase Value	190,000 EUR
Installation Cost	22,800 EUR
Residual Value	38,000 EUR
Calculations ► Fixed Machine Cost
Depreciation Period	8 a
Footprint	10 m²
Proportionate Area	15 %
Calculations ► Variable Machine Costs
Connected Load	104.80 kW

4. In the Structure view, select »Hardening«.
5. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
6. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	Machine operator

Specify »Process - Grinding«

1. In the Structure view, select the »Setup Process - Grinding«.
2. Insert the machine with the label »CNC circular grinding machine | Workpiece length: < 550.00 mm« (Auto Increment ID: 1111) from the master data. Insert Global Calculation Element
3. In the Details ► Calculation ► Investment, override the purchase value ( 600,000 EUR) of the machine.Enter Values
4. In the Structure view, select the »Setup Process - Grinding«.
5. In the ribbon, click on Edit ► Insert ► Setup Operator to insert a setup operator.
6. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG06
Comment	Fitter

Specify »Process - Grinding«

1. In the Structure view, select the »Process - Grinding«.
2. Insert the same machine as in the »Setup Process - Grinding« as Link to reuse the machine.

   Reuse Global Calculation Elements Multiple Times

   • You are logged in as a Calculator.
   • You are in the Calculations workspace.
   • You have opened a calculation. see Search and Open Calculation
   • You are in the Structure view.

   1. In the Structure view, select the global calculation element you wish to reuse.
   2. Click in the first empty field in front of the calculation element and drag & drop it.
      1. while pressing ALT to insert the global calculation element again as Link (see Insert Global Calculation Element).

         The mouse cursor displays the following icon:

         or

      2. CTRL to insert the global calculation element again as Copy.

         The mouse cursor displays the following icon:

3. In the Structure view, select the »Process - Grinding«.
4. In the ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
5. Define the following properties in the Details view:

Label	Clamping Device
Equipment is specific
Calculation ► Number of Fixtures
Equipment Is Used Over Production Lifetime
Lifetime	350,000 cycle
Calculation ► Investment
Purchase Value	1,600 EUR
Incidental Acquisition Cost	160 EUR

6. In the Structure view, select the »Process - Grinding«.
7. In the ribbon, click on Edit ► Insert ► Insert New Local Tool to insert a local tool.
8. Define the following properties in the Details view:

Label	Grinding Wheel (CBN)
Equipment is specific
Calculation ► Number of Tools
Equipment Is Used Over Production Lifetime
Lifetime	200,000 cycle
Calculation ► Investment
Purchase Value	7,800 EUR

9. In the Structure view, select the »Process - Grinding«.
10. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
11. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	Machine operator

12. In the Structure view, select the »Process - Grinding«.
13. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
14. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG06
Comment	Mechanical Engineer

15. In the Structure view, select the »Process - Grinding«.
16. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
17. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	QA Running Control

Specify Process »Washing & Preserve«

1. In the Structure view, select the process »Washing & Preserve«.
2. Insert the same machine as in the process »Washing« as Link to reuse the machine.

   Reuse Global Calculation Elements Multiple Times

   • You are logged in as a Calculator.
   • You are in the Calculations workspace.
   • You have opened a calculation. see Search and Open Calculation
   • You are in the Structure view.

   1. In the Structure view, select the global calculation element you wish to reuse.
   2. Click in the first empty field in front of the calculation element and drag & drop it.
      1. while pressing ALT to insert the global calculation element again as Link (see Insert Global Calculation Element).

         The mouse cursor displays the following icon:

         or

      2. CTRL to insert the global calculation element again as Copy.

         The mouse cursor displays the following icon:

3. In the Structure view, select the process »Washing & Preserve«.
4. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
5. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	Machine operator

Specify Process »Remaining Dirt«

1. In the Structure view, select the process »Remaining Dirt«.
2. In the ribbon, click on Edit ► Insert ► Insert New Local Machine to insert a local machine.

Label	Residual Dirt Facility
Calculation ► Investment
Purchase Value	80,000 EUR
Installation Cost	4,000 EUR
Residual Value	13,000 EUR
Calculations ► Fixed Machine Cost
Depreciation Period	8 a

3. In the Structure view, select the process »Remaining Dirt«.
4. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
5. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	Machine operator

Specify Process »Packaging & Goods Leaving Inspection«

1. In the Structure view, select the process »Packaging & Goods Leaving Inspection«.
2. Insert the machine with the label »Packaging | investment: 2.70 T€« (Auto Increment ID: 9) from the master data. Insert Global Calculation Element
3. In the Structure view, select the process »Packaging & Goods Leaving Inspection«.
4. In the ribbon, click on Edit ► Insert ► Worker to insert a worker.
5. Define the following properties in the Details view:

Number of Workers	1
Labor Group	EG04
Comment	Final Inspection and Packers

6. In the Structure view, select the process »Packaging & Goods Leaving Inspection«.
7. In the ribbon, click on Edit ► Insert ► Insert New Local Fixture to insert a local fixture.
8. Define the following properties in the Details view:

9. Label	Standard Measuring Device
   Equipment is specific
   Calculation ► Investment
   Purchase Value	2,000 EUR

10. In the Structure view, select the process »Packaging & Goods Leaving Inspection«.
11. In the ribbon, click on Edit ► Insert ► Insert New Local Special Direct Cost to insert a local special direct cost.
12. Define the following properties in the Details view:

Label	SEK – For Internal Transport
Calculation
Number of Units	325
Costs per Unit	15 EUR