Cost elements

Cost elements can contain different types of costs, depending on the calculation element and its calculation mode. These costs can have surcharges, identified by type.

Cost element

Possible surcharge rate types

Project Element Calculation Modes

Direct labor costs

It is not possible to define surcharges for this cost element.

Process

Basic

Advanced

The costs are derived from the product of the worker time multiplied by the labor cost rate.

Special

Costs per worker = ∑ work step times • labor cost rate

Costs = ∑ costs per worker

Cost Center

The costs are derived from an activity of type "Worker Activity" or "Setup Activity".

Technology

The costs are calculated using the formula for the manufacturing process with cost models.

Assembly

Manufacturing part

Estimation

Offer

The costs of manufacturing parts and assemblies are allocated to the direct labor costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode.

Labor costs

Process

Basic

Advanced

Special

Cost center

Technology

The costs are derived from the sum of the direct labor costs plus surcharges.
Assembly

Manufacturing part

Estimation

The costs of manufacturing parts and assemblies are allocated to the labor costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode. Any possibly defined surcharges on labor costs do not have an effect on labor costs generated through Offer or Estimation.

Offer

The costs of manufacturing parts and assemblies are allocated to the direct labor costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode.

Direct machine costs

It is not possible to define surcharges for this cost element.

Process

Basic

Advanced

The costs are derived from the product of the machine time multiplied by the machine cost rate.

Special

Special calculation mode: The costs are derived from:

Costs per machine = ∑ work step times • machine cost rate

Costs = ∑ costs per machine

Cost Center

The costs are derived from an activity of type "Machine Activity" or "Setup Activity".

Technology

see Calculating "Technology" calculation mode

Machine costs

Process

Basic

Advanced

Special

Cost center

Technology

The costs are derived from direct machine costs plus surcharges.

Labor setup costs

It is not possible to define surcharges for this cost element.

Process

Basic

Advanced

The costs are derived from the product of the setup time multiplied by the setup rate, provided the setup cost rate has been defined. If a setup cost rate has not been defined, the costs are the sum of the products of setup time multiplied by the labor cost rate, and the setup time multiplied by the machine cost rate. The costs are calculated without surcharges.

Special

The costs are derived from:

Costs per worker = ∑ work step times • labor cost rate

Costs = ∑ costs per worker

Cost Center

The costs are derived from the sum of the activity type "Setup Activity" without surcharges.

Technology

The costs are calculated without surcharges.

Machine setup costs

It is not possible to define surcharges for this cost element.

Process

Basic

Advanced

The costs are derived from the product of the setup time multiplied by the setup rate, provided the setup cost rate has been defined. If a setup cost rate has not been defined, the costs are the sum of the products of setup time multiplied by the labor cost rate, and the setup time multiplied by the machine cost rate. The costs are calculated without surcharges.

Special

The costs are derived from:

Costs per machine = ∑ work step times • machine setup cost rate

Costs = ∑ costs per machine

Cost Center

The costs are derived from the sum of the activity type "Setup Activity" without surcharges.

Technology

The costs are calculated without surcharges.

Setup costs

Process

Basic

Advanced

Special

Cost center

Technology

The costs are derived from the sum of the labor setup costs and the machine setup costs, including surcharges.
Assembly

Manufacturing part

Estimation

Offer

If FACTON is configured to allocate the costs of assemblies and manufacturing parts to the direct material costs or the direct labor costs, then the setup costs are derived from the absolute/fixed setup costs entered into the calculation mode.

Direct manufacturing costs

Process

Basic

Advanced

Cost center

The costs are computed either from the sum of the resource, labor, machine and setup costs per unit, including surcharges, or from the product of manufacturing time multiplied by the manufacturing cost rate.

Special

The costs are derived from the sum of the labor, machine and setup costs per unit, including surcharges.

Technology

see Calculating "Technology" calculation mode

Estimation

Offer

The costs are derived from the sum of the manufacturing costs per unit plus setup costs per unit, including surcharges.

Assembly

Manufacturing part

Forecast

The costs are derived from the calculated costs, without surcharges.
Estimation

Offer

The costs of manufacturing parts and assemblies are allocated to the direct manufacturing costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode, plus the absolute setup costs entered.

Manufacturing costs

Process

Basic

Advanced

Special

Cost center

The costs are derived from the direct manufacturing costs plus surcharges. This applies to all calculation modes.

Assembly

Manufacturing part

Forecast

The costs are derived from the calculated costs, without surcharges.

Direct material costs

Material

Semifinished parts

Basic

Advanced

Offer

The costs are derived from the costs entered, plus surcharges.

Estimation

The costs are derived from the costs entered, without surcharges.
Assembly

Manufacturing part

Forecast

The costs are derived from the calculated costs, without surcharges.

Estimation

Offer

The costs of manufacturing parts and assemblies are allocated to the material costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode.

Purchased part

Standard part

Estimation

The costs of purchased parts and standard parts are allocated to the material costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode.

Offer

The costs of purchased parts and standard parts are allocated to the material costs, provided FACTON has been configured accordingly. They are derived from the costs for the purchased/standard part. If a purchased/standard part is set to automatic price search, then the valid costs are selected automatically from the prices for the relevant validity and quantity for the specific calculation year. If no price exists for a particular year, the most recent valid price is used.

Material costs

Material

Semifinished parts

Manufacturing part

Estimation

Offer

The costs are derived from direct material costs plus surcharges.
Assembly

Manufacturing part

Forecast

The costs are derived from the calculated costs, without surcharges.

Unit costs

Assembly

Manufacturing part

Estimation

Offer

The costs of manufacturing parts and assemblies are allocated to the unit costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode, plus the absolute setup costs entered.

Purchased part

Standard part

Estimation

The costs of purchased parts and standard parts are allocated to the material costs, provided FACTON has been configured accordingly. They are derived from the costs entered in the calculation mode.

Offer

The costs of purchased parts and standard parts are allocated to the material costs, provided FACTON has been configured accordingly. They are derived from the costs for the purchased/standard part. If a purchased/standard part is set to automatic price search, then the valid costs are selected automatically from the prices for the relevant validity and quantity for the specific calculation year. If no price exists for a particular year, the most recent valid price is used.

Additional Costs

Additional Costs

Estimation

The costs are derived from the assigned additional costs, plus the interest costs per unit.

Offer

The costs are derived from the assigned additional costs, plus the interest costs per unit.

Technology

The costs are derived from the assigned result calculated using the formula for an additional cost, plus the interest costs per unit.

Production Costs

Project (Product)

  The sum of the cost for all parts, including surcharges.

Table: Cost incurrence at project elements